Our QA Inspector Tanya!




Elite Project Misc Items Page





Overview

This page is dedicated to items that are associated with the project but don't fit on the other pages, things like tools made for the project etc.

For now our lead photo will be our QA inspector Tanya, we will choose a different photo when a suitable one becomes available.


Pneumatic Cleco Gun

These guns are a must for this type of project.

It quickly became clear that with the number of clecos to be placed in this kit that the result could range from sore hands to Repetitive Strain Injury (RSI) so after pricing commercially available units we decided to have a go at building our own.

The gun is constructed from a spring return Bimba air cylinder mounted in a pistol grip made from plastic pipe. The squeezing portion is made from odds & ends of hex nuts, washers & a piece of pipe. The control valve is a Clippard miniature spool valve. The expense of building the guns was modest, the result is shown below.


Fresh Air Source For Painting

The epoxy primers we have chosen require the painter to use a fresh air supply since while a typical charcoal mask will absorb organic vapors they are not recommended for isocyanates. We built the air source shown below using a central vac system blower and enclosed it in some of the left over shipping crate material. The incoming air is filtered by a shop vac paper media filter and couplings and fittings are ABS pipe fittings.

The fresh air blower must be located outside the area where the paint is sprayed.



Photos:


Cleco Gun

Cleco Gun
Our home made pneumatic Cleco guns avoid repetitive strain injury from using Cleco pliers on the 20,000 or so rivet holes!


Fresh Air Blower

Blower Mounting Detail
Detail photo showing mounting of the blower motor and the air bypass. The air bypass relieves back pressure on the blower and provides cooling air to the motor. The cooling air is exhausted through the holes in the enclosure.

Blower Internal Detail
Another photo showing internal construction. This view shows a second bypass which reduces air flow to the mask if necessary or allows a second mask to be attached.

Incoming Air Filter
View of bottom of the unit showing the intake air filter.

Bottom With Air Filter Removed
View of bottom of the unit without the intake air filter.

Fresh Air Blower
View showing the blower cooling air exhaust holes.

Fresh Air Blower
Completed Air Blower. Not fancy but it serves the purpose!

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